What problem does the OEE Solution solve?

OEE Solution eliminates the need for manual OEE calculations, which are often prone to human error. The system provides real-time monitoring of production counts, machine ON/OFF alerts, and automatic reporting for management.

How is "stoppage time" captured?

The OEE Solution uses an ANDON station to capture major breakdown times and monitors Minor Stoppages based on the specific cycle time of each product.

Does OEE Solution require manual data entry from operators?

No. One of the primary benefits is that no human intervention is required for data collection or reporting, ensuring the data is objective and accurate.

Can the OEE Solution help reduce downtime?

Yes. OEE Solution features an auto-escalation matrix, which sends alerts for machine breakdowns. This ensures that the right maintenance personnel are notified immediately, reducing total breakdown time.

What kind of reports does OEE Solution generate?

The platform provides customized dashboards and automated email summaries. Reports can be tailored to show machine efficiency, product loss calculations, and detailed OEE analysis.

Is OEE Solution scalable for large factories?

In this specific case, the solution was deployed across 37 CNC machines for an electrical parts manufacturer, demonstrating its ability to handle large-scale discrete component manufacturing.

OEE Solutions case study| Digital Edge

Name: OEE Solutions case study| Digital Edge
Brand: CIPL
SKU: OEE Solution

Case study

IIoT backed OEE Solution

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Production Facility Details:

CNC Machines: 37

Business Challenges

• Manual OEE Calculation
• Real Time Production Monitoring
• Production stoppages calculation
• Machine ON/OFF Alerts
• Top level management reporting Solution

OEE Solutions

Installed Simplify OEE , one of the OEE Solutions, on each machine to capture real time production count
• Based on Product cycle time we have captured Minor stoppages and using ANDON station we have captured Major breakdown times
• Using real time production monitoring system we have calculated real time machine efficiency and base on that we have set alert system
• Wehave design customize Dashboard, Auto email summary Report Customize Report based on management input

Benefits of OEE Solutions

• Real-Time Machine Efficiency Calculation

• Real-time product loss calculation with breakdown reasons

• No human intervention required for any data collection reporting

• Reduced breakdown time due to auto escalation matrix facility

• Increased machine run time improve machine capacity utilization

• OEE Analysis

Year

2023

Client:

Electrical part manufacturer

Services:

Address:

Vadodara, Gujarat

Case Study – OEE Solutions

Case study

IIoT backed OEE Solution

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OEE Solutions

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