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Case Study – OEE Solutions

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Case study

IIoT backed OEE Solution

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OEE solutions for discrete component manufacturers
Production Facility Details:
CNC Machines: 37
Business Challenges
• Manual OEE Calculation • Real Time Production Monitoring • Production stoppages calculation • Machine ON/OFF Alerts • Top level management reporting Solution
Solution
Installed Simplify OEE on each machine to capture real time production count • Based on Product cycle time we have captured Minor stoppages and using ANDON station we have captured Major breakdown times • Using real time production monitoring system we have calculated real time machine efficiency and base on that we have set alert system • Wehave design customize Dashboard, Auto email summary Report Customize Report based on management input
Benefits
• Real Time Machine Efficiency Calculation

• Real Time Product loss calculation with breakdown reasons

• No human intervention required for any data collection reporting

• Reduced breakdown time due to auto escalation matrix facility

• Increased machine run time improve machine capacity utilization

• OEE Analysis

Year

2023

Client:

Electrical part manufacturer

Services:

Address:

Vadodara, Gujarat