Production Facility Details:

CNC Machines: 37

Business Challenges

• Manual OEE Calculation • Real Time Production Monitoring • Production stoppages calculation • Machine ON/OFF Alerts • Top level management reporting Solution

Solution

Installed Simplify OEE on each machine to capture real time production count • Based on Product cycle time we have captured Minor stoppages and using ANDON station we have captured Major breakdown times • Using real time production monitoring system we have calculated real time machine efficiency and base on that we have set alert system • Wehave design customize Dashboard, Auto email summary Report Customize Report based on management input

Benefits

• Real Time Machine Efficiency Calculation

• Real Time Product loss calculation with breakdown reasons

• No human intervention required for any data collection reporting

• Reduced breakdown time due to auto escalation matrix facility

• Increased machine run time improve machine capacity utilization

• OEE Analysis